Description
> Support all versions of Mach3, including the latest version.
> Support all Windows versions, including Win8/Win10, without distinguishing the number of operating systems.
> USB does not need to be driven, all Windows versions are plug and play and support hot plugging.
> The USB bus uses high-end chip magnetic coupling isolation, which is a truly valuable isolation. It is different from the optocoupler isolation input and output of general control cards. It achieves ultra-high reliability and can ensure the absolute safety of computer USB. At the same time, strong EMC anti-interference ability is guaranteed.
> Single chip, the system is more streamlined, and the stability is countless times higher than the general multi-chip processing method.
> Dual-core ultra-high-speed CPU (single-core maximum frequency of 204MHz), with great redundancy in computing and processing capabilities. And it is guaranteed to achieve a pulse output frequency of 1000KHz per axis under 3-axis linkage, 750KHz per axis under 4-axis linkage, and maximum pulse output frequency of 6-axis linkage up to 500KHz. Servo/stepping motors can be connected.
> The size of the motion control buffer can be set to ensure that the fastest interpolation cycle can also run stably, and the computer can run stably when the load is too heavy.
> With 16 isolated input ports, the input interface is simpler, the port can be dry or wet contact, the wiring is more convenient, the dry contact method only needs to connect a physical switch to the ground wire. All 16 input ports have signal indication, the indicator light is on when it is low level, the debugging is simple and clear.
> It has up to 24 output ports (with 6 channels, RS485 can be extended to 16 channels), 32 input ports (with 16 channels, RS485 can be extended to 16 channels).
> PWM speed control output port (isolated), PWM frequency can be set, and the duty cycle is continuously adjustable from 0 to 1000.
> With speed measurement function, the actual speed of the spindle is displayed in real time on the Mach3 interface, and the measurement is accurate and stable.
> With 256 bytes of NVRAM space, it can save the coordinate value and processing line number of 6 axes, and there is no need to find the change point when the power is turned on next time.
> All motion axis outputs are differential signals and can be connected to servo high-speed signal input ports.
> Slave axis can be set, support double X, double Y, double Z axis. The soft limit bottom layer processing makes the system safer.
> Convenient software upgrade, there is an emergency flashing button, the firmware can be flashed at will, USB flashing is very convenient, there is no need to worry about flashing the wrong problem, you can update through USB how to flash.
> RS485 isolated bus, can expand input and output or connect to servo reading position, connect to grating ruler, etc. (customized development required).
> All-round isolation, all input and output are isolated from the motion control core, and pulse isolation uses high-speed 10M optocoupler isolation. Support single/double pulse mode.
FlyMotion has upgraded ZKMotion mainly as follows:
1. Add a common mode inductance filter circuit to the power inlet to enhance EMI anti-interference ability.
2. The output is reduced from the original 8-channel isolation to 6-channel full isolation (mainly to keep the shell unchanged, the output port is not used so much).
3. The controller spindle speed control interface supports two kinds of voltage output mode and PWM mode.
3. Separate isolation of the inverter control interface can greatly solve the problem of inverter EMI interference.
Frequently Asked Questions:
1. Question: How to install the software?
Answer: At present, nMotion software has made special installation software. There are simple installation files in Chinese in the shared Baidu network disk. Just download and install directly.
2. Q: How to use the control card?
Answer: You need to read the manual carefully. The manual introduces the use of pulse ports, input ports, output ports, and the use of added functions in chapters. The control card is generally powered by 24V DC. For details, please refer to the corresponding manual of the product. Connect the USB to the computer, install the Mach3 software, and operate after resetting. Generally, it can be moved after the pulse direction control line is connected.
3. Question: What is the problem of jitter during control card processing?
Answer: Generally speaking, it is caused by improper software configuration. If the computer performance is too low, it is usually caused by turning on the "constant linear speed cutting" function by mistake. Just turn off the "constant linear speed cutting" function on the "Settings" page. Of course, there are also reasons to turn on other functions by mistake. It should be judged according to the actual situation. The jitter of the curve fitted with points is basically the reason.
4. Q: What is the reason why the control card stops after working for 1 hour?
Answer: The activation code is usually entered before the control card is shipped. If there is any missing activation code, please contact the store in time to obtain the activation code corresponding to the corresponding SN code.
5. Question: Input port limit, which port is the origin and how to connect?
Answer: At present, the control card has made many examples of wiring diagrams, which are relatively detailed. The 16 functions of the input ports are actually the same. They are all realized through software configuration. Therefore, you need to read the manual carefully.
6. Question: How to wire the output port and how to use it?
Answer: All versions of the output port are transistor NPN output, which only serves to draw current and has no voltage output, so there is no need to measure the output port voltage.
7. Question: How to connect the spindle inverter?
Answer: The inverter is used to drive the spindle. The controller adjusts the speed and frequency by sending a voltage signal to the inverter. There is only one voltage signal and a forward and reverse control signal. The wiring is very simple. The specific wiring is not determined by the controller. Depends on the inverter manual. Generally, the inverter manual is clearer. Some parameters of the inverter need to be read carefully before setting, such as configuring an external voltage to control the frequency of the inverter. The function of the control port is forward rotation, reverse rotation or other. Connection example: The GND interface on the inverter is generally the control voltage signal ground wire, and the control card BGD, the inverter forward or start interface X1 is connected to the FWD+ of the control card, and the inverter signal COM is connected to the FWD- of the control card. The voltage control terminal VI is connected to the VO terminal of the control card (the above terminal names are only examples, and the specific names are subject to the inverter manual).
8. Q: Why can't I use the handwheel when connected?
Answer: a. Press the TAB key to jump out of the MPG auxiliary panel, and click "MPG mode/piercing mode/shuttle mode" (the interface is called differently in different versions).
b. Press and hold the white button on the handwheel with emergency stop to select axis or magnification.
c. Press the white button on the side of the operating handwheel, release it and stop.
9. Question: Why does the emergency stop button on the handwheel do not respond?
Answer: The emergency stop button on the handwheel is equivalent to the IN17 of the input port, that is, the port number of ESTOP is set to 2 and the pin number is set to 17. The version of FlyMotion is active at high level, and the version of nMotionV5 is active at low level. Users can adjust the effective level according to actual test conditions.
