Semi Flexible Solar Panel Encapsulation Material ETFE Film+ EVA Film + Back Sheet Lamination Solar cell Panel Roll Package
Solar Panel Backsheet Specification
Solar ETFE Film Specification
Model Number: 50μm ETFE film
With (mm): 570 mm
Thickness : 50μm
Layer composition/Color:Single Matter/Transparent
Corona treatment:Both sides of the film are treatable
Application: Semi-Flexible solar panel Encapsulation
Solar EVA Specification
SIZE:540m width
The length 4Meter (If you need more we could be cutted according to customers requirement.)
EVA Adhesive film Feature:
Superior durability - 20 years resistance against weather, high temperature and high humidity
Excellent adhesion - 60 N/cm when applied to glass for TPT film.
>90% light transmission
Excellent encapsulating properties
Film is not adhesive at room temperature to ease manufacturing operations
Cross linking and enhanced bonding are achieved when the film is heated and pressed.
1. EVA film
ITEM | UNIT | FAST CURING | |
VA content | % | 33 | |
Melting point(Before cross-linking) | degree | 65 | |
Density | g/cm3 | 0.96 | |
Transmittance | % | ≥91 | |
Refractive index | — | 1.48 | |
Tensile strength | Mpa | 16 | |
Elongation ratio | % | 420 | |
Shrinkage ratio(120degree,3min) | % | 3 | |
Completely Gel content(150degree,15min) | % | ≥75 | |
Peeling strength | Glass/EVA | N/cm | ≥60 |
TPT/EVA | N/cm | ≥50 | |
UV aging resistance | — | No cracks, no discoloration | |
Temperature resistance(85degree/-40degree) | — | No thermal expansion and contraction |
EVA film lamination and curing
CONDITIONS | FAST CURING | |||
Lamination | Laminating machine heat board(degree) | 100-120 | 135-140 | 145 |
Vacuumzing time(min) | 5-8 | 5 | 3 | |
Pressure time(min) | 2-3 | 15-20 | 12-15 | |
Curing | Curing oven temperaturedegree | 135-140 | — | — |
Curing time(min) | 15-20 | |||
Remark | — | Two steps | One step | One step |
Laminating Steps
Laminating: laminate the glass, EVA film, connected silicon cells, EVA film, TPT backsheet foil in sequence.
Vacuum pumping: Place above laminated pieces into the lower room of the double-vacuum press. Then the upper room and the lower room are vacuumed synchronously about 6min.
Heating: the upper room and the lower room are kept vacuum, meanwhile heat the laminated pieces.
Press: Laminated pieces are heated under 135°C-140°C conditions, the upper room cancel vacuum and get back to atmospheric pressure. At that time the lower room is still kept vacuum, that is to say, the upper room press on the laminated pieces of the lower room.
Curing: Isothermal curing under the curing temperature.
Cooling and framing: After isothermal curing, cancel the vacuum of the lower room, open the top of the press, and take out the laminated modules. Then cut off the extra EVA of composite lamination edge. Moreover seal frame and equip the termainal box, assemble PV modules at last.
Solar Panel Junction Box
Material: PPO ABS Copper
Cable Size: 14AWG
Cable Length: 0.9m
Max Current: 20A
Max Voltage: 45V
Box Size: 137mm * 17mm *16mm
Weight: 147g
Nominal Capacity : /
Certification : NONE
Size : Width 540mm
Type : Solar Panel
Origin : Mainland China
Brand Name : ALLMEJORES
Model Number : MSl-300
Flexible Solar Panel : Yes
Number of Panels : 0
Max. Power : /
is_customized : Yes
Foldable Solar Panel : No
Material : TPT
Number of Cells : /